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8d ago
inWarning: I ran a 3/4 inch end mill at 8000 RPM in aluminum last Tuesday and blew the tool in 40 seconds
Ran a 4 flute in 6061 at 8000 and you lasted 40 seconds? That is wild. The math on that is about 1000 surface feet per minute, which is flat out flying for a 4 flute in aluminum. Your chip load had to be near zero, so the tool was basically rubbing itself to death instead of cutting. I run around 3000 to 4000 RPM with a .003 to .005 chip load per tooth and my end mills last for weeks. The chart on the wall is there for a reason, and bay 4 just taught you that lesson the hard way.
8d ago
inPro tip: passed 1000 dives in the Gulf and my log book taught me something my memory never did
Read a DAN article a while back about this exact thing, they said logging depth plus conditions helps you spot risk patterns you'd never remember on your own. I started adding a simple danger flag next to any entry where something felt off, whether it was current, viz, or just a gut thing. Three seasons in, two spots near a wreck I dive keep showing up over and over in those flags, and the funny part is I used to swear those dives were all fine.
9d ago
inI thought the 'no phone calls' rule was a bunch of nonsense until a client in Portland burned me
$800 is a lot to eat and I get why you're mad, but I'd push back on blaming the phone itself. A phone call didn't cost you that money. You not sending a quick recap email after each call did. You could've talked on the phone all day with that guy and still been covered if you'd just typed up "hey, to confirm what we talked about, here's what's in scope" and hit send. It's two minutes of work. The paper trail is the thing that saves you, not the format. Plenty of people run whole businesses on calls and verbal handshakes and do fine because they still put a summary in writing after. Banning calls just makes you look hard to work with, especially with older clients who can talk faster than they type. The rule you actually want is "everything gets confirmed in writing," not "no calls.