A random trip to Detroit flipped my view on CNC dry runs
I always figured CNC work was all about the code... set it and forget it. But last month, I tagged along with a friend to his uncle's shop in Detroit. Place was nothing fancy, just a garage with a couple of mills. The guy running it had this habit of doing a manual dry run on every new program... watching the tool path without the spindle on. I thought it was a waste of time. Then he showed me how he caught a possible crash that would have ruined a $500 part. Now I do the same thing back at my shop... and I've saved a few jobs from going bad. Kind of funny how a random trip can change how you work.
Our shop got Fusion 360 sim last spring. Totally caught a feed rate error that would have wrecked a tool and vise. The visual preview makes it so much faster than manual checks. I sim everything now, saves so much time and stress.
Wait really? I just use good simulation software these days. It seems way more efficient than a manual walk through. Why not just use the better tools we have now?
Simulation can make you lazy. You start trusting the software so much you skip basic checks. I've seen guys crash machines because they didn't notice a simple typo in the tool offset that the sim didn't flag. The software shows a pretty picture, but it can't feel a loose clamp or hear a bad bearing. Relying on it completely takes your eyes and ears out of the process.